Lean Six Sigma Green Belt and Lean Enterprise (4 days) and Six Sigma Green Belt (3 days)

six sigma

Lean Six Sigma Green Belt, Lean Enterprise (4 days) Training and Certification

Montreal, Toronto and Edmonton sessions are now open for registration

The cost of the above training sessions is $2600.00 CDN (4 day session)
For any inquiries please contact aboussetta [at] live.ca (Alex Boussetta)

Six Sigma Green Belt  (3 days) Training and Certification

Montreal, Toronto and Edmonton sessions are now open for registration

The cost of the above training sessions is $1900.00 CDN (3 day session)
For any inquiries please contact aboussetta [at] live.ca (Alex Boussetta)


**After completing all requirements (perfect attendance and class participation) and passing a final exam, participants will obtain a  Lean Six Sigma Green Belt and Lean Enterprise certification (4 days course), or a Six Sigma Green Belt certification (3 days course). The certificate is issued by McGill University.

*Spaces are limited and course registration is processed on a first-come first-served basis.

*Cancellation Policy: McGill University reserves the right to cancel any course for lack of sufficient attendees, in which case registration fees will be fully refunded. If applicants cancel less than two weeks prior to the start of the class, they will be charged $100.00. Applicants also have the right to send a replacement, if they are unable to attend the session.

*Pre-requisites: Attendees must have at least two years of relevant full-time work experience (no internships)


Alex BoussettaAbout the training

For more information on Six Sigma Green Belt training at the Desautels Faculty of Management at McGill University, please contact: 

Instructor

Alex Boussetta, Eng. M. Eng., PMP, Agile SMC., EP
Certified Six Sigma Master Black Belt
Affiliate Member, Desautels Faculty of Management, McGill University
Executive Consultant, Operational Excellence, Abacus Team Inc.
Email: aboussetta [at] live.ca

 


Course Description

Six Sigma has become the most successful continuous improvement methodology and project management methodology for quality improvements. Focusing on customers’ needs, this approach utilizes data driven tools, team based decision making, and a rigorous methodology to solve problems related to quality, time , cost, waste, non value added, Muda, variation, and to ensure that the solutions are sustained over time. Obtaining a knowledge of the Six Sigma methodology has become a prominent skill for professionals in Development, Manufacturing and Operational Services companies.

An optional fourth day allows the participants to get a Lean Six Sigma Green Belt certification as they would acquire tools and experience related to Lean Enterprise goals, values and to the key additional tools related to Lean.

Experience and training in that methodology is usually an asset for management, operations, quality, engineering, product development, software development, logistics, asset management, IT, health care, service positions.  Professionals with Lean Green Belt certification are able to apply its principles to their work on a daily basis. The positions best suited for Green Belts include managers, directors, project managers, business analysts, process engineers, consultants, manufacturing engineers, warehouse, distribution, logistics specialists. Many companies in the services and manufacturing sectors recognize the competitive advantage of employees with a process improvement set of skills and mindset. These companies include Lean Six Sigma requirements in their senior and management job descriptions and related postings.

Objective

At the end of the training, the participants will be able to:

  • Understand the Six Sigma or Lean Six Sigma  methodology
  • Apply it to transactional and operational processes, as well as products
  • Identify root causes of a problem (moderate complexity)
  • Find and implement solutions

Teaching Method

  • Theory will be given regularly throughout the seminar
  • A case study will be used as a global exercise. Students will progress through that case study, from the problem definition to the solutions.
  • An exam will also be given (1 hour)
  • Short project plan to be submitted 2 weeks after the class (3-4 hours of work)
  • A Six Sigma green belt certificate will be given after the exam correction and submission of the project plan
  • A Lean Six Sigma green belt certificate will awarded to the participants who register to the optional fourth day

Course Outline

Day 1

1. Overview of Six Sigma

a. Context of continuous improvement
b. Applications

i. Process improvements
ii. Product improvements

c. Overview of the methodology and phases

i. The 5 phases
ii. The metrics: Sigma, DPMO, yields, cost of poor quality

2. Explanation of the evaluation process 

a. Case study 
b. Exam 

3. Recognize and Define phase (phase 1): defining the problem and the project

a. Selecting the right projects to improve
b. Defining the project (project definition, SIPOC)
c. Setting objectives
d. Defining the project team 

4. Presentation of the case study:

a. Based on a cell phone or palm pilot design and manufacturing company.
b. The case study will contain quality, delivery, and cost issues related to the customer needs and expectations

5. Measure introduction and Statistical notions review

a. Average, median, mode, range ,standard deviation
b. Histograms
c. Behaviour of the Gaussian (normal) distribution

Day 2 

6. Measure phase (phase 2): measuring the actual performance  

a. Defining metrics related to the objectives

i. Overview of the metrics flow down
ii. Overview of the Quality Function Brainstorming
iii. Cause and effect diagrams, 5W

b. Mapping the process or the product
c. Analysis of the mapping

i. Risks, failure modes (FMEA)
ii. Value added, non value added principles

d. Data collection

i. Planning the data collection
ii. Overview of measurement system analysis

e. Process capability

i. Metrics: Cp, Cpk, DPMO
ii. Interpretation

7. Analyze phase (phase 3): identifying the vital factors                   

a. Graphical tools and interpretation

i. Pareto Chart, run chart, pie chart, scatter plot, etc

b. Understanding the variation:

i. Control charts: natural limits and specification limits
ii. Variation: random or assignable

c. Selection of the factors to improve

Day 3

8. Improve phase (phase 4): selection the right solution                  

a. Selecting the right solution
b. Creativity tools
c. Scenario evaluations and selection
d. Pilot and implementation plan

9. Control phase (phase 5): maintaining the improvements                            

a. Setting a control plan
b. Post mortem and audits
c. Evaluation the gains
d. Control charts and statistical process control overview
    appendix : SPC and control charts
e. References

10. Exam                                                     

Day 4 - Lean Enterprise and in Depth Lean tools 

This day is offered to the participants who register to the 4 day course

1. Overview of Lean                                                                                                                             

a. Brief overview of the history and concepts
b. Value, 7 wastes
c. Value stream
d. Flow and 1 piece flow
e. Pull
f. Perfection, Standard work
g. Kaizen event / improvement project roadmap
h. Simulation exercise

2. Value stream mapping

a. Value stream mapping vs Process Mapping
b. Takt time
c. Value stream mapping steps and rules
d. Analysis: wastes, clouds, bottleneck
e. Value Stream Improvement Planning

i. Operational level
ii. Enterprise level

f. Exercise on value stream mapping analysis

3. Some more Lean Six Sigma improvement tools

a. Visual management and mistake proofing
b. Achieving one piece flow
c. Importance of setup reduction (overview)
d. Kanban, creating a pull
e. Exercise on building an improvement plan

4. Toyota Production System leadership values and Lean Enterprise culture

a. Total employee involvement
b. Quick response
c. Action driven leadership
d. Habits and standard work
e. Driving accountability

i. Introduction to strategy deployment (Hoshin Kanri)
ii. Introduction to the Daily Management System

 


The Council for Six Sigma Certification is a professional accrediting body within the Six Sigma industry. The accredited training providers are rigorously reviewed to ensure that they meet an extensive checklist of compliance.